Microbiology FDA 483 (Wedgewood Connect): Procedures to prevent microbiological contamination of drug products purporting to be sterile are not established and followed

Observation

Procedures designed to prevent microbiological contamination of drug products purporting to be sterile are not established and followed

Facility Type

Sterile Manufacturing

Firm / Company

Wedgewood Connect, LLC

System

Quality System, Laboratory Controls, Facility and Equipment System

Details

Specifically,

(A) Requalification of the *** Sterilization Process for *** Loads *** Bottle Formats) in the *** Model ***, Equipment ID# E-0832-W, performed 11/11/2022 failed to meet the minimum requirement of *** on ***.*** reported a value of 120.05 during the qualification. The acceptance criteria states the minimum temperatures from all *** during sterilization phase must be ***.

Additionally, *** failed its pre- and post- calibration check and was used during the requalification.

Although the requalification occurred 11/11/2022, to date, the final report has not been approved by the quality unit.

This *** is used to sterilize human and animal drug products inside *** bottles, prior to these products being aseptically filled. Between 11/11/2022 and now, there have been approximately *** batches of drug product sterilized with this equipment.

 

(B) Operators were observed blocking first pass air on 11/01/2023 while filling the following drug products:

  • Tacrolimus 0.02% in Com Oil, Ophthalmic Solution, 15 mL lot #***
  • Cyclosporine 2%/Tacrolimus 0.2% in Com Oil, Ophthalmic Solution, 15 mL lot# ***

 

(C) Airflow – visualization studies are inadequate for the following reason:

  1. The generated smoke was not robust enough to show the flow of air.
  2. Smoke was not always observed to be directly above the area where the activity was occurring during video “*** Process APR2023″. Smoke appeared to be in the back comer of the BSC while operator activities were occurring in the center of the BSC.
  3. Unidirectional airflow was interrupted with eddy currents detected at timepoint *** during video “*** Dynamic Basic APR2023″.
  4. While smoke studies were performed for *** among the ISO-5 hoods, the entire filling process including setup and filling operations have not been evaluated within each hood under dynamic conditions as part of qualification.

Record Date

02/2024

FEI Number

3003434972

Country

California

Citation Type

483

Audit Duration (Days)

9

Investigators

Anney Lin, Andrew Le, Jeffrey P Raimondi
FDA 483 relevant to Microbiology

Disclaimer: The purpose of this article is to provide helpful information on FDA 483s related to microbiological issues. This article represents 483 information in Tabular form for quick access and easy navigation. Information for this article is derived from “Form FDA 483” (Inspectional Observation). This article is not intended to replace the information provided by the FDA, nor is it guaranteed to be complete, always refer official FDA site for details.

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